Capability Overview
Established in 1985, Davcor is one of the southern hemisphere’s largest diversified hardware and security distributors. Davcor is a proud Australian-owned business that specialises in the design and development, manufacturing, sourcing and distribution of security hardware and associated products – manufacturing several products locally under the Australian Made banner. Currently, Davcor employs over 85 staff spanning across Australia and New Zealand.
One of the largest diversified hardware & security manufacturers & distributors in the southern hemisphere.
Company Services
Over the past 15 years Davcor has undergone a significant evolution, shifting its focus from primarily distribution to leading the development and manufacturing of innovative products that not only cater to our existing customer base but also address emerging markets. During this transformative period, we have launched an extensive array of security locking solutions under the Carbine brand. Many of these products boast patent protection, showcasing our commitment to pioneering unique security solutions. Additionally, we have crafted numerous custom products tailored specifically to meet the diverse needs of clients across various sectors.
Our portfolio extends beyond our proprietary products, encompassing exclusive distribution rights for a selection of renowned global brands. In Australia and New Zealand, we represent Keyline and their advanced key machines and key blanks, dormakaba and Kaba AG safe locks, EVVA restricted master key systems, and the cutting-edge EKA CyberLock electronic and electromechanical access control systems.
In a strategic move to further bolster our research and development capabilities and expand our local manufacturing ability, we recently added an additional manufacturing facility to our portfolio. This specialised venue is solely dedicated to R&D, engineering, product development and testing, and focussed short-run manufacturing. This addition complements our advanced robotics warehouse and reaffirms our enduring commitment to innovation and excellence.
Leveraging our strong foundation and continuous investment in technology and innovation, Davcor is dedicated to upholding its status as an industry pioneer. We are committed to enhancing the trust and reputation we’ve diligently cultivated over the decades.
Automatic Warehouse System
In a bid to enhance efficiency and automation, we installed a superior state of the art, fully automatic robotic warehouse solution — the AutoStore System. Serving as the heart of our distribution hub it allows us to accurately and efficiently pick and pack orders.
Currently the robotic system consists of 14,000 bins or tubs of stock, thirteen robots and five carousel ports, with an additional eight robots currently on order. Each robot efficiently stages products ready for picking by seamlessly integrating with Davcor’s own CRM and ERP software, thanks to the efforts of our dedicated team of seven full-time Australian based software developers, typically allowing for same day dispatch on most orders. The robust system has significantly increased productivity and generated cost savings across various aspects of the business, freeing up more time to focus on better servicing our clients and meeting their needs.
Job Box
With a focus on convenience, cost reductions and efficiency, we recently launched our exclusive and efficient shipping service, Job Box.
Designed to streamline the ordering process and save our clients valuable time and money, customers can conveniently place multiple orders throughout the day using a job number or name and have all orders consolidated into one shipment. This consolidation is made possible by leveraging our state-of-the-art robotic warehouse system.
Job Box is especially suitable for packing building project items, ensuring all necessary materials arrive together, accurately, and on time. This innovative approach not only streamlines the ordering process but also enhances job management efficiency and simplifies invoice reconciliation.
Custom Keying Services
As part of our comprehensive range of services, Davcor offers a bespoke keying service for keyed alike products, master keying and stamping, all conducted in-house using our cutting edge Keyline Key machines and dot peening machine.
However, this service is limited to systems within our own domain such as Carbine leversets and barrels, Sigma X and EVVA hardware. Our aim is not to detract from the work of our partners and valued customers, but rather to alleviate their workload, knowing that keying products can be a time-consuming task.
Product Development
Davcor has an experienced team of 11 innovative and dedicated engineers and developers across Australia, continuously striving to enhance existing products and, more importantly, pioneer new cutting-edge solutions. Supported by our state-of-the-art machinery and equipment, we’re able to prototype and extensively test products, significantly aiding the developmental process. Our testing procedures, tailored to each product application, typically encompass salt spray testing, CMM testing, pull testing, hardness testing, cycle testing using custom jigs, and material identification tests using X-ray fluorescence.
Product Customisation
Davcor’s advanced prototyping machinery, including our several CNC lathes and mills, provide the ability for small-scale customisation. This capability allows our team of engineers to tailor bespoke products on a case-by-case basis, precisely meeting our clients’ needs for specific purposes or applications. Often, this customisation service also extends to solving unique locking problems or complications, whereby our engineers create bespoke solutions. This ability not only sets us apart but highlights our unwavering commitment to our clients.
Custom Plates
As part of our custom offerings, Davcor specialises in manufacturing custom plates, including kick plates, retrofit plates, door saver plates and more. Using our highly capable combination CNC laser and turret punch machine, we can craft rectangular plates from mild steel and stainless steel with thickness ranging from 0.5mm to 6mm, aluminium from 1mm to 4mm, as well as copper and brass up to 3mm thick. We also accommodate varying countersink sizes and v-cut requirements. Additionally, our 40-ton CNC press brake is capable of bending materials up to 1m in length, guaranteeing precise shaping and finishing touches to meet the most demanding specifications.
Laser Welding
Davcor uses the FLW1500MT laser welding system which sets a new standard in high-speed welding technology. With a maximum plate thickness of 4mm, this innovative system features a unique left to right movement of the laser beam, enabling wider beads for enhanced adaptability and precision. Its stable wire welding capability ensures reliability across various industrial applications, making it a cornerstone of efficiency in Davcor’s manufacturing processes.
Short Run Manufacturing
Our top of the line machinery grants Davcor the flexibility and capability to undertake small-scale projects or short-run manufacturing of select products without imposing stringent minimum order quantities (MOQs). This, combined with our capacity to prototype and test products, is not only advantageous for us as manufacturers but also represents an exclusive service we can offer to our clients.
Training and Support
As a distributor, Davcor depends on its national network of dealers to supply, fit and offer first level support to the end user clients. To guarantee the highest level of support, Davcor makes substantial investments in dealer training across all entities and brands.
Integration
Davcor has a team of dedicated software engineers who develop our proprietary software, including CRM and ERP systems, as well as integration with other systems like our state-ofthe- art robotic warehouse system. A benefit to this is that Davcor can offer in house integration of the software it offers. These developments extend to integrating EKA CyberLock’s CyberAudit Web management software and developing user apps like the SmartLock Digital Assistant, which supports SmartLock Digital’s AxessorCIT safe locks range.
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SYDNEY • MELBOURNE • BRISBANE • PERTH • ADELAIDE • AUCKLAND